MJ Filterless Mist Collector

A powerful cyclonic air flow in conjunction with Amano Environmental’s proprietary disk technology enables the MJ filterless mist collector to deliver longer-lasting and more powerful suction with high efficiency filtration.

Applications include lathes, milling machines and machining centers with electrical discharge machining (EDM). The MJ filter system can be tailored to fit specific installations

Longer Lasting, Consistent Performance
Use of centrifugal force for self-cleaning in the MJ system prevents the accumulation of grime, resulting in consistent suction and longer-lasting high performance. Some competing filter products boast superior new product specifications. In these cases, however, collection efficiency degrades over time. The MJ Series performance is dramatically better in the mid-to-long term.

Lower Operating Cost
Conventional mist collectors that use filters always require regular maintenance and inspections. With MJ system there is no need to purchase and replace filters, and there are no used filters to dispose of. Savings accrue over time.

Low Vibration
The vibration-damping rubber base is standard on all models. Minimizes vibration transmitted through mount from working machine.

Safety
Eliminates the need to replace filters in dangerous locations, helping to reduce work-related accidents.

Power Supply 50/ 60 Hz, 3-Phase, (200-230-460)V options
Output (kW) 0.4
Max Air Vol - Standard  3.7/ 4.5
Max Air Vol - With After-Filter  3.5 / 4.0
Maximum Static Pressure (kPa) - Standard 1.0 / 1.5
Maximum Static Pressure (kPa) - With After-Filter 1.0 / 1.5
Noise Level (dB[A]) <72 ± 2
Collection Material Water-soluble Mist & Oil-based Mist
Collection Method Cyclonic Air Flow and Collection Disc
Collection Efficiency - Standard 99.9 (Particle size ≥ 2.0μm)
Collection Efficiency - With After-Filter 99.93 (Particle Size ≥ 0.3μm)
Intake Air Temperature / Ambient Air Temperature (℃) 5~50/ 5~40
Oil Drain Port 1" Diameter
Air Intake Diameter (mm) 98
Dimensions (mm/inches) - Width 429
Dimensions (mm/inches) - Height 453
Weight (kg) - Standard 38
Weight (kg) - With After-Filter 41
Paint Color JPMA F35-85A
Standard Accessories Oil drain hose (1" dia, 2 meters long), 1 hose clamp, 1 hose nipple, (4) rubber shock absorbers

 

 

How is mist removed without a filter?

The MJ Filterless Mist Collector captures mist particles on a
high-speed collection disk, and utilizes cyclonic air flow to
remove the mist particles by centrifugal force. This system
provides more consistent performance over conventional filters
that clog over time, which results in declining performance.

Is regular maintenance required?

The MJ collection mechanism (high-speed collection disk) is
self-cleaning, eliminating the need for periodic cleaning. There
are no filters to replace. Some parts may require replacement
after long-term prolonged use.

How efficient is the filterless system?

The MJ removes 99.7% of 2um particles. With the addition of
the optional add-on filter, it removes 99.93% of 0.3um particles.
The primary difference from conventional filter-type mist
collectors is consistently strong suction and high efficiency for
longer periods of time. In the mid-to-long term the MJ series is
vastly superior.

Can it handle oily or high-density mist?

When the MJ series is equipped with the optional add-on filter,
it can be used to collect oily and high-density mists. For these
applications, AMANO recommends use of its highly clogresistant
EM-e or EM-SC series electrostatic mist collectors.

 

Better Long-Term Suction

No Clogging with MJ Filterless System
Captures 99.7% of 2um Mist Particles*

*Standard configuration used for semi-dry
cut with vegetable cutting fluid.
No Filter Replacements Needed

Typical Filter Replacement Over 7 Years